1996-2002 BUELL 1200 Engine Kits

A NATURAL FOR BUELLS:  THE NRHS BOLT-ON BIG BORE 1250 KIT! From $780.00

 

These kits work exceptionally well on Buells. Our superior quality Hurricane forged pistons combined with the the stronger, straighter, lower friction and cooler running cylinders from Axtell combine to give you MORE POWER, with increased reliability and longevity. And best of all, no case boring is required for installation!

 

But don't let the low price and ease of installation fool you. These kits are capable of making some serious horsepower. Multiple customers have reported over 120 rear wheel horsepower* using these kits, totally streetable. NRHS's resident shop mule and errand runner, a 1999 Buell M2, pulled a whopping 124.8 rwhp!

 

 

 

1250 Kits With Iron Lined Aluminum Cylinders (shown above)

Iron Lined Aluminum construction offers greater structural integrity with good heat dissipation and excellent ring seal.

Description

Black w/Highlighted Fins

Silver

1250cc Bolt-on kit for XLH1200 Heads (Buell S2s)

3-9/16 bore iron lined aluminum cylinders

10.5:1 pistons, pins, clips, rings

head and base gaskets

also for 1995-1996 Buell S2/S2T models

004-NAIL3563XLK-BH

$780.00

 

004-NAIL3563XLK-S

$780.00

 

1250cc Bolt-on kit for Lightning Heads (96-98 Buells, not Thunderstorm heads)

3-9/16 bore iron lined aluminum cylinders

10.5:1 dome pistons, pins, clips, rings

head & base gaskets

004-NAIL3563XLSK-BH

$780.00

004-NAIL3563XLSK-S

$780.00

1250cc Bolt-on Kit for Thunderstorm Heads

3-9/16 bore iron lined aluminum cylinders

10.5:1 dome pistons, pins, clips, rings

head & base gaskets

004-NAIL3563TSK-BH

$780.00

004-NAIL3563TSK-S

$780.00

1250cc Bolt-on kit for XB/2004 XL1200 Heads

3-9/16 bore iron lined aluminum cylinders

10.5:1 dome pistons, pins, clips, rings

head & base gaskets

004-NAIL3563XB12SK-BH

$780.00

004-NAIL3563XB12SK-S

$780.00

 

 

Nikasil plated cylinders from Axtell

 

Each of these kits includes a pair of premium quality all-aluminum nik-a-sil plated Axtell cylinders, matching NRHS Hurricane forged pistons with tool steel wrist pins, Total Seal rings, and Cometic EST gaskets. We believe these to be the best parts available for your Buell. Kits are available for either Thunderstorm or Lightning cylinder heads, and can be configured for XB/2004 XLH1200R heads for no extra charge as well, see below.

 

Note: for engine kits compatible with 1995-1996 Buell S2 & S2T models, please see our 1991-2003 Sportster Engine Kit Page

 

* - as measured on a Dynojet dynamometer. Note that to get a result like this, head work and other matching components are required, as well as proper assembly and tuning. Call for details.

 

Description

Painted Wrinkle Black

     Painted Silver

Natural Aluminum

1250cc Bolt-on Kit

(use with Thunderstorm heads)

3-9/16 bore Axtell cylinders

10.5:1 pistons, pins, clips, rings

head & base gaskets

004-NA3563TSK-B

$1270.00

004-NA3563TSK-S

$1270.00

004-NA3563TSK

$1220.00

1250cc Bolt-on Kit

(use with Lightning heads)

3-9/16 bore Axtell cylinders

10.5:1 dome pistons, pins, clips, rings

head & base gaskets 

004-NA3563XLSK-B

$1270.00

004-NA3563XLSK-S

$1270.00

004-NA3563XLSK

$1220.00

 

 

Natural Finish 88" kit

Shown in Dan Norlin's AHDRA "Hot Street" bike

 

WANT TO SCARE YOURSELF? BUILD AN 88” BUELL WITH A KIT FROM NRHS! - From $1095.00

If you've never ridden a Buell equipped with an NRHS 88" kit, you're in for the thrill of a lifetime. The power is there for the asking, it comes on early and often. Despite the massive power (our customers have reported more than 130rwhp!), properly tuned, the motor remains totally controllable, streetable and reliable. The kit comes complete with high quality Axtell all aluminum Nik-a-Sil coated cylinders or Axtell aluminum with cast iron sleeves cylinders(3-13/16" bore, the largest you can get into factory cases), super light Hurricane pistons, rings, pins, locks, and Cometic EST gaskets. Don't be left behind on the street or at the strip! Order your kit today from people that deliver the power, NRHS! Note: this kit requires the engine to be disassembled and the cases to be bored.

 

 

88ci Kits With Aluminum Cylinders

All-Aluminum construction offers the lightest weight, lowest friction, and best heat dissipation.  Other powder coat colors available, please call for details.

 

Description

Painted Wrinkle Black

PaintedSilver

Natural Aluminum

88ci Big Bore Kit

(Use with Thunderstorm heads)

3-9/16 bore Axtell cylinders

10.5:1 pistons, pins, clips,rings

head and base gaskets

(case boring required)

004-NA3813TSK-B

$1270.00

004-NA3813TSK

$1270.00

004-NA3813TSK

$1220.00

 

 

88ci Kits With Aluminum Cylinders With Cast Iron Sleeves

For those who want light weight, good heat dissipation, and and more structural integrity we now offer 88" Axtell cylinders in aluminum with a cast iron sleeve.  These cylinders are built to last with extra thick sleeves and heavy duty ribs in the cooling fin areas. Other powder coat colors available, please call for details.

 

Description

Black Powder Coated

Silver Powder Coated

Natural Aluminum

88ci Big Bore Kit for Thunderstorm Head

3-13/16 bore Axtell aluminum cylinders, cast iron sleeves

10.5:1 pistons, pins, clips, rings

head and base gaskets

(case boring required)

 

 

004-NR3813CITSKCI-B

$1220.00

 

 

 

004-NR3813CITSK-S

$1220.00

 

004-NR3813CITSK

$1120.00

 

 

 


FOR REALLY BIG POWER, LOOK TO AN NRHS STAGE 1/2/3 ENGINE KIT WITH CNC PORTED HEADS!

From $1277.00

A well matched combination including top-notch head work is how you make power! These kits provide exactly that. We have extensive experience at putting together successful combinations and these are some of the best!

 

Description

Black Painted

Silver Painted

Natural Aluminum

Stage 1 engine kit, 1212cc

(send us your cylinder heads)

Bore & hone cylinders to 3.515”

10.5:1 pistons, pins, clips, rings

Stage 1 head prep

Complete Top End Gasket Set

Dyna  2000 ignition 

005-NR3515TSS1EK

$1350.00

Stage 2 engine kit, 1250cc

(send us your cylinder heads)

3-9/16 bore Axtell cylinders

10.5:1 pistons, pins, clips, rings

Stage 2 head prep

Complete Top End Gasket Set

Dyna  2000 ignition

Matching Street Performance Camshafts

005-NA3563TSS2EK-B

$2700.00

005-NA3563TSS2EK-S

$2700.00

005-NA3563TSS2EK

$2600.00

Stage 3 engine kit, 1250cc

(send us your cylinder heads)

3-9/16 bore Axtell cylinders

10.5:1 pistons, pins, clips, rings

Stage 3 head prep

Complete Top End Gasket Set

Dyna  2000 ignition

Matching Street Performance Camshafts

005-NA3563TSS3EK-B

$3000.00

005-NA3563TSS3EK-S

$3000.00

005-NA3563TSS3EK

$2900.00

 

 

 

MAKE IT EVEN BETTER WITH NEW 2004 XLH1200R OR XB CYLINDER HEADS!

Any of the above kits can be configured for the new improved 2004 XLH1200R or Buell XB cylinder head. Read about these new heads and the installation issues on our Cylinder Heads Page.

 

  Description Part Number Price  
Configure Engine or Big Bore Kit with XB/2004 XL compatible Hurricane Pistons 004-SUBXB $1.00